Inside Our Delhi Factory: From Aluminium Ingot to Finished Lever

Our manufacturing unit in the Dilshad Garden Industrial Area is where raw aluminium becomes a part you can trust on the road. Here is the journey every lever and yoke takes before it leaves our doors.

Step 1 — Melt

ADC12 ingots are checked, weighed and melted under controlled conditions. Keeping the melt temperature and chemistry in the right window is what guarantees clean fills later, so this stage gets close attention.

Step 2 — Cast

Molten aluminium is pressure die-cast into hardened steel moulds. The high pressure forces metal into every detail of the cavity, producing crisp pivots, clean clamp faces and the fine surface that defines an OEM-grade part.

Step 3 — Machine

Castings move to machining, where bores, threads and seating faces are brought to final dimension. This is where fitment accuracy is won or lost, so tolerances are held tight and tooling is monitored for wear.

Step 4 — Finish

• Deburring and edge-breaking so nothing is sharp in the rider's hand.
• Surface finishing for corrosion resistance and the right look.
• Cleaning to remove all machining residue before inspection.

Step 5 — Inspect & dispatch

Before anything is packed, parts are checked for dimensions, weight and finish. Only batches that pass are cleared. The same care that goes into the first piece goes into the ten-thousandth — that consistency is the whole point of manufacturing in-house.

“We don't outsource the parts that carry our name. From ingot to dispatch, it happens under one roof in Delhi.”